ProSurf

High Precision Process Chains for the Mass Production of Functional Structured Surfaces

Publications

In press

Jiang, Xiangqian; Senin, Nicola; Scott, Paul J. and Blateyron, Francois (2021):
Feature-based characterisation of surface topography and its application
In: CIRP Annals 70 (2), in press, corrected proof
DOI: 10.1016/j.cirp.2021.05.001 (Gold Open Access)

Zhong, W.; Tong, Z. and Jiang, X. (2021):
Integration of On-machine Surface Measurement System into FTS Machining
In: Procedia CIRP. 9th CIRP Conference on High Performance Cutting (virtual with host Sheffield, UK, May 24–26, 2021)
preprint available (Green Open Access)

Published

Tong, Z.; Zhong, W.; Zeng, W. and Jiang, X. (2021):
Closed-loop form error measurement and compensation for FTS freeform machining
In: CIRP Annals 70 (1), pp. 455-458
DOI: 10.1016/j.cirp.2021.04.072 (Gold Open Access)

Geng, Z.; Tong, Z.; Zhong, W.; Zhang, Z. and Jiang, X. (2021):
Geometric error measurement of an ultra-precision machine tool using integrated confocal sensor
In: euspen’s 21st International Conference & Exhibition (virtual with host DTU, Denmark, June 7–11, 2021), pp. 159-160

Ye, Long; Saxena, Krishna Kumar; Qian, Jun and Reynaerts, Dominiek (2021):
An experimental framework for micro-EDM texturing on ceramic injection mouldsfor improved feedstock flowability
In: euspen’s 21st International Conference & Exhibition (virtual with host DTU, Denmark, June 7–11, 2021), pp. 189–190

Loaldi, D.; Regi, F.; Li, D.; Giannekas, N.; Calaon, M.; Zhang, Y. and Tosello, G. (2021):
Product Fingerprints for the Evaluation of Tool/Polymer Replication Quality in Injection Molding at the Micro/Nano Scale
In: Nanomanufacturing and Metrology
DOI: 10.1007/s41871-021-00105-7 (Green Open Access, embargo ends 2023-05-25)

Geng, Zongchao; Tong, Zhen and Jiang, Xiangqian (2021):
Review of geometric error measurement and compensation techniques of ultra-precision machine tools
In: Light: Advanced Manufacturing 2 (1), pp. 1–17.
DOI: 10.37188/lam.2021.014 (Gold Open Access)

Zhong, W.; Tong, Z. and Jiang, X. (2021):
Closed-loop fast-tool-servo machining and measurement of micro-structured surfaces
In: ASPE 2021 Spring Topical Meeting: Freeform and Structured Surfaces (Virtual, Apr. 28–29, 2021)

Tong, Zhen; Zeng, Wenhan; Zhong, Wenbin and Jiang, Xiangqian (2021):
A closed-loop feature-based FTS patterning and characterisation of functional structured surfaces
In: Surface Topography: Metrology and Properties 9 (2), p. 025012.
DOI: 10.1088/2051-672x/abedf8 (Gold Open Access)

Boinski, Ann-Katrin; Adam, Barnabas; Vogelsang, Arne; Schönemann, Lars; Riemer, Oltmann and Karpuschewski, Bernhard (2021):
Micro-Injection Molding of Diffractive Structured Surfaces
In: Journal of Manufacturing and Materials Processing 5 (1), p. 12.
DOI: 10.3390/jmmp5010012 (Gold Open Access)

Calaon, Matteo; Baruffi, Federico; Fantoni, Gualtiero; Cirri, Ilenia; Santochi, Marco; Hansen, Hans Nørgaard and Tosello, Guido (2020):
Functional Analysis Validation of Micro and Conventional Injection Molding Machines Performances Based on Process Precision and Accuracy for Micro Manufacturing
In: Micromachines 11 (12), p. 1115.
DOI: 10.3390/mi11121115 (Gold Open Access)

Moshiri, Mandaná; Loaldi, Dario; Zanini, Filippo; Sgaravato, Damiano; Carmignato, Simone and Tosello, Guido (2021):
Analysis of an as-built metal additively manufactured tool cavity insert performance and advantages for plastic injection moulding
In: Journal of Manufacturing Processes 61, pp. 369–382.
DOI: 10.1016/j.jmapro.2020.11.035
(fulltext available via researchgate.net)

Loaldi, Dario (2020):
Integration of Micro and Nano Structures on Injection Moulded Devices. Process Chains and Enabling Technologies
PhD thesis. Technical University of Denmark DTU. ISBN: 978-87-7475-625-5.
DOI: 10.13140/RG.2.2.22037.96485 (Green Open Access via researchgate.net)

Saxena, Krishna Kumar (2020):
Hybrid Laser-Electrochemical Micromachining Technology. Machine Design and Process Analysis by Simulation and Experiments
PhD thesis. KU Leuven, Faculty of Engineering Science.
https://lirias.kuleuven.be/retrieve/587676 (visited on 2021-01-25, Gold Open Access)

Loaldi, Dario; Calaon, Matteo; Zhang, Yang and Tosello, Guido (2020):
The use of the GUM for the expression of uncertainty in micro moulded textures analysed with product fingerprints
In: euspen Special interest Group Meeting 2020: Structured & Freeform Surfaces (virtual with host PTB, Braunschweig, Germany, Oct. 6–8, 2020, presentation only)

Loaldi, Dario; Regi, Francesco; Baruffi, Federico; Calaon, Matteo; Quagliotti, Danilo; Zhang, Yang and Tosello, Guido (2020):
Multi-Scale Modeling of Micro Injection Moulding – Case Studies With Experimental Validation
In: euspen Special interest Group Meeting 2020: Structured & Freeform Surfaces (virtual with host PTB, Braunschweig, Germany, Oct. 6–8, 2020, presentation only)

Saxena, Krishna Kumar; Bellotti, Mattia; Qian, Jun; Kuijpers, Ad; Eijk, Joost van; Haitjema, Han and Reynaerts, D. (2020):
Surface topography and functional morphology analysis of micro-abrasive blasted mould surface for improved ceramic injection molding performance
In: euspen Special interest Group Meeting 2020: Structured & Freeform Surfaces (virtual with host PTB, Braunschweig, Germany, Oct. 6–8, 2020, presentation only)

Schönemann, Lars; Riemer, Oltmann; Yan, Jiwang and Karpuschewski, Bernhard (2020):
Review on the manufacture of multiscale structured surfaces
In: euspen Special Interest Group Meeting 2020: Structured & Freeform Surfaces (virtual with host PTB, Braunschweig, Germany, Oct. 6–8, 2020), invited keynote presentation)

Tosello, Guido (2020):
Polymer Replication & Molding – Tutorial
In: euspen Special interest Group Meeting 2020: Structured & Freeform Surfaces (virtual with host PTB, Braunschweig, Germany, Oct. 6–8, 2020, presentation only)

Bellotti, Mattia; Wu, Ming; Qian, Jun and Reynaerts, Dominiek (2020):
Tool Wear and Material Removal Predictions in Micro-EDM Drilling: Advantages of Data-Driven Approaches
In: Applied Sciences 10 (18), p. 6357.
DOI: 10.3390/app10186357 (Gold Open Access)

Bellotti, Mattia (2020):
Process Monitoring for Efficient Micro Electrical Discharge Machining
PhD thesis. KU Leuven, Faculty of Engineering Science.
link

Tong, Zhen; Zhong, Wenbin; To, Suet and Zeng, Wenhan (2020):
Fast-tool-servo micro-grooving freeform surfaces with embedded metrology
In: CIRP Annals 69 (1), pp. 505–508.
DOI: 10.1016/j.cirp.2020.04.111

Cheng, Cheung Tong; To, Suet and Zhang, Guoqing (2020):
Characterization of intermediate wetting states on micro-grooves by water droplet contact line
In: Journal of Industrial and Engineering Chemistry 91, pp. 69–78.
DOI: 10.1016/j.jiec.2020.07.017 (subscription only, Green Open Access embargo ends 2022-07-17)

Brinksmeier, Ekkard; Karpuschewski, Bernhard; Yan, Jiwang and Schönemann, Lars (2020):
Manufacturing of multiscale structured surfaces
In: CIRP Annals 69 (2), pp. 717–739.
DOI: 10.1016/j.cirp.2020.06.001 (subscription only, Green Open Access embargo ends 2022-06-13)

Milana, Edoardo; Bellotti, Mattia; Gorissen, Benjamin; Qian, Jun; Volder, Michaël De and Reynaerts, Dominiek (2020):
Shaping Soft Robotic Microactuators by Wire Electrical Discharge Grinding
In: Micromachines 11 (7), p. 661.
DOI: 10.3390/mi11070661 (Gold Open Access)

Loaldi, Dario; Regi, Francesco; Baruffi, Federico; Calaon, Matteo; Quagliotti, Danilo; Zhang, Yang and Tosello, Guido (2020):
Experimental Validation of Injection Molding Simulations of 3D Microparts and Microstructured Components Using Virtual Design of Experiments and Multi-Scale Modeling
In: Micromachines 11 (6), p. 614.
DOI: 10.3390/mi11060614 (Gold Open Access)

Saxena, Krishna Kumar; Qian, Jun and Reynaerts, Dominiek (2020):
Development and investigations on a hybrid tooling concept for coaxial and concurrent application of electrochemical and laser micromachining processes
In: Precision Engineering 65, pp. 171–184.
DOI: 10.1016/j.precisioneng.2020.05.014 (subscription only, Green Open Access embargo ends 2022-06-15)

Loaldi, Dario; Quagliotti, Danilo; Calaon, Matteo; Czolkos, Ilja; Johansson, Alicia; Nielsen, Theodor; Garnæs, Jørgen and Tosello, Guido (2020):
Non-destructive roughness analysis of high aspect ratio rectangular grating sidewalls for nanostructured silicon wafer
In: euspen’s 20th International Conference & Exhibition (virtual with host CERN, Geneva, Switzerland, June 8–12, 2020).
https://www.euspen.eu/knowledge-base/ICE20331.pdf (visited on 2021-01-25)

Saxena, Krishna Kumar; Qian, Jun and Reynaerts, Dominiek (2020):
A tool-based hybrid laser-electrochemical micromachining process: Experimental investigations and synergistic effects
In: International Journal of Machine Tools and Manufacture 155, p. 103569.
DOI: 10.1016/j.ijmachtools.2020.103569 (subscription only, Green Open Access embargo ends 2022-05-16)

Huang, Peng; Wu, Xiaoyu; To, Suet; Zhu, LiMin and Zhu, Zhiwei (2020):
Deterioration of form accuracy induced by servo dynamics errors and real-time compensation for slow tool servo diamond turning of complex-shaped optics
In: International Journal of Machine Tools and Manufacture 154, p. 103556.
DOI: 10.1016/j.ijmachtools.2020.103556 (subscription only, Green Open Access embargo ends 2022-04-20)

Tosello, G. and Costa, F. S. (2019):
High precision validation of micro injection molding process simulations
In: Journal of Manufacturing Processes 48, pp. 236–248.
DOI: 10.1016/j.jmapro.2019.10.014.
https://orbit.dtu.dk/en/publications/high-precision-validation-of-micro-injection-molding-process-simu (visited on 2021-01-25, Green Open Access embargo ends 2021-11-15)

Huang, Peng; Li, Hongcheng; Zhu, Wu-Le; Wang, Haitao; Zhang, Guoqing; Wu, Xiaoyu; To, Suet and Zhu, Zhiwei (2020):
Effects of eco-friendly cooling strategy on machining performance in micro-scale diamond turning of Ti–6Al–4V
In: Journal of Cleaner Production 243, p. 118526.
DOI: 10.1016/j.jclepro.2019.118526 (subscription only, Green Open Access embargo ends 2021-09-24)

Chen, Wanqun; Tong, Zhen; Huo, Dehong; Zhong, Wenbin and Jiang, Xiangqian (2019):
A forward closed-loop virtual simulation system for milling process considering dynamics processing-machine interactions
In: The International Journal of Advanced Manufacturing Technology 104 (5-8), pp. 2317–2328.
DOI: 10.1007/s00170-019-04057-7.
https://pure.hud.ac.uk/en/publications/a-forward-closed-loop-virtual-simulation-system-for-milling-proce (visited on 2021-01-25, Green Open Access)

Loaldi, Dario; Quagliotti, Danilo; Calaon, Matteo; Czolkos, Ilja; Johansson, Alicia; Nielsen, Theodor and Tosello, Guido (2019):
Tapping AFM measurements artefacts in the acquisition of high-aspect-ratio rectangular nano structures using dedicated sharp tips
In: euspen’s 19th International Conference & Exhibition (Bilbao, Spain, June 3–7, 2019).
https://www.euspen.eu/knowledge-base/ICE19347.pdf (visited on 2021-02-01)

Czolkos, I.; Johansson, A.; Miljkovic, V.; Hansson, N.; Bilenberg, B. and Nielsen, T. (2019):
Replication of Advanced optical structures
In: PRN 2019. Polymer Replication on Nanoscale (PRN) conference (Dublin, Ireland, May 9, 2019) (proceedings only)

Loaldi, D.; Zhang, Y.; Calaon, M.; Quagliotti, D. and Tosello, G. (2019):
Injection Mouldingoptimization of nanostructured components using surface fingerprint
In: PRN 2019. Polymer Replication on Nanoscale (PRN) conference (Dublin, Ireland, May 9, 2019) (proceedings only)

Jiang, Xiangqian; Tong, Zhen and Li, Duo (2019):
On-Machine Measurement System and Its Application in Ultra-Precision Manufacturing
In: Precision Machines. Ed. by Shuming Yang and Zhuangde Jiang. Vol. 15. Precision Manufacturing. Singapore: Springer Singapore, pp. 1–36. ISBN: 978-981-10-5192-0.
DOI: 10.1007/978-981-10-5192-0_16-1 (subscription only)

Bellotti, Mattia; Qian, Jun and Reynaerts, Dominiek (2019):
Process Fingerprint in Micro-EDM Drilling
In: Micromachines 10 (4), p. 240.
DOI: 10.3390/mi10040240 (Gold Open Access)

Loaldi, Dario; Quagliotti, Danilo; Calaon, Matteo; Parenti, Paolo; Annoni, Massimiliano and Tosello, Guido (2018):
Manufacturing Signatures of Injection Molding and Injection Compression Molding for Micro-Structured Polymer Fresnel Lens Production
In: Micromachines 9 (12), p. 653.
DOI: 10.3390/mi9120653 (Gold Open Access)

Chen, Wanqun; Tong, Zhen and Jiang, Xiangqian (2018):
A novel forward closed-loop virtual simulation system for milling process considering dynamics processing-machine interactions
In: euspen Special Interest Group Meeting 2018: Structured & Freeform Surfaces (École Normale Supérieure, Cachan, France, Nov. 27, 2018) (proceedings only)

Holthusen, Ann-Katrin; Riemer, Oltmann and Karpuschewski, Bernhard (2018):
Fast Tool Servo diamond machining of structured freeform-surfaces
In: euspen Special Interest Group Meeting 2018: Structured & Freeform Surfaces (École Normale Supérieure, Cachan, France, Nov. 27, 2018) (proceedings only)

Loaldi, Dario; Calaon, Matteo; Quagliotti, Danilo; Johansson, Alicia; Czolkos, Ilja; Nielsen, Theodor and Tosello, Guido (2018):
Structural "decoration" of plastic products replicated from nanoimprinted steel inserts
In: euspen Special Interest Group Meeting 2018: Structured & Freeform Surfaces (École Normale Supérieure, Cachan, France, Nov. 27, 2018).
https://orbit.dtu.dk/en/publications/structural-decoration-of-plastic-products-replicated-from-nanoimp (visited on 2021-01-25, Green Open Access)

Loaldi, D.; Calaon, M.; Quagliotti, D.; Parenti, P.; Annoni, M. and Tosello, G. (2018):
Evaluation of injection pressure as a process fingerprint for Injection and Injection Compression Molding of micro structured optical components
In: euspen Special Interest Group Meeting 2018: Structured & Freeform Surfaces (École Normale Supérieure, Cachan, France, Nov. 27, 2018). euspen.
https://orbit.dtu.dk/en/publications/evaluation-of-injectionpressure-as-a-process-fingerprint-for-inj (visited on 2021-01-25, Green Open Access)

Schönemann, Lars; Holthusen, Ann-Katrin and Riemer, Oltmann (2018):
Process chains for the mass production of functional structured surfaces
In: 33rd ASPE Annual Meeting (Las Vegas, NV, USA, Nov. 4-9, 2018) (proceedings only)

Li, Duo; Jiang, Xiangqian; Tong, Zhen and Blunt, Liam (2018):
Development and Application of Interferometric On-Machine Surface Measurement for Ultraprecision Turning Process
In: Journal of Manufacturing Science and Engineering 141 (1).
DOI: 10.1115/1.4041627.
https://pure.hud.ac.uk/en/publications/development-and-application-of-interferometric-on-machine-surface (visited on 2021-01-26, Green Open Access)

Loaldi, Dario; Calaon, Matteo; Quagliotti, Danilo; Parenti, Paolo; An<noni, Massimiliano and Tosello, Guido (2018):
Tolerance verification of precision injection moulded Fresnel lenses
In: Procedia CIRP 75, pp. 137–142.
DOI: 10.1016/j.procir.2018.05.004 (Gold Open Access)

Loaldi, Dario; Zhang, Yang; Calaon, Matteo; Yang, Yang; Guo, Ping; Garnæs, Jørgen and Tosello, Guido (2018):
Pitch measurements validation of a structural coloured steel insert using Scanning Confocal Microscopy (SCM) and Atomic Force Microscopy (AFM)
In: euspen’s 18th International Conference & Exhibition (Venice, Italy, June 4, 2018).
https://orbit.dtu.dk/en/publications/pitch-measurements-validation-of-a-structural-colouredsteel-inse (visited on 2021-01-25, Green Open Access)

Tong, Zhen; Jiang, Xiangqian and Blunt, Liam (2018):
Deterministic fabrication of surface micro-step features using a facet diamond cutting tool
In: euspen’s 18th International Conference & Exhibition (Venice, Italy, June 4, 2018). Ed. by Oltmann Riemer; Enrico Savio; D. Billington; R. K. Leach and Dishi Phillips. ISBN: 978-09957-7512-1.
https://pure.hud.ac.uk/en/publications/deterministic-fabrication-of-surface-micro-step-features-using-a- (visited on 2021-01-25, proceedings only)

Loaldi, Dario; Calaon, Matteo; Quagliotti, Danilo; Parenti, Paolo and Annoni, Massimiliano (2018):
Zero defects manufacturing in injection compression molding of polymer Fresnel lenses
In: ANTEC. Antec 2018 : SPE Annual Technical Conference (Orlando, FL, USA, May 7, 2018).
https://orbit.dtu.dk/en/publications/zero-defects-manufacturing-ininjection-compression-molding-of-po (visited on 2021-01-25, Green Open Access)

Calaon, M.; Quagliotti, D.; Loaldi, D.; Zhang, Y.; Riemer, O.; Schoenemann, L. and Tosello, G. (2018):
Tolerance chain verification in nano surface manufacturing – from clean room to functional tests
In: CIRP Winter Meeting - STC-S technical presentation (Paris, France, Feb. 21-23, 2018) (presentation only)

Tong, Zhen; Jiang, Xiangqian and Blunt, Liam (2018):
Advanced cutting tools and process optimization strategies for ultra-precision machining of functional surfaces
In: CIRP Winter Meeting - STC-S technical presentation (Paris, France, Feb. 21-23, 2018) (presentation only)

Li, Duo; Tong, Zhen; Jiang, Xiangqian; Blunt, Liam and Gao, Feng (2018):
Calibration of an interferometric on-machine probing system on an ultra-precision turning machine
In: Measurement 118, pp. 96–104.
DOI: 10.1016/j.measurement.2017.12.038 https://pure.hud.ac.uk/en/publications/calibration-of-an-interferometric-on-machine-probing-system-on-an (visited on 2021-01-25, Green Open Access)